Material selection
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When I draw a knife design I usually have some idea of the materials I am going to use on the knife, depending on the purpose of the knife, its shape and lines. What happens on the drawing board sometimes changes when the time comes to go through my stock of materials.

The reverse also happens, when I find a piece of material that begs to be made into a knife handle. I would then design a knife for that particular piece of handle material.

The selection process can be quite arduous and time consuming. To select a suitable material for a knife requires the same kind of thinking one applies at the drawing board; the same questions need to be asked. – Purpose, line, form, balance, texture/surface, contrast, visual weight, colour, matched grain/ pattern 

Is the material suited to the knife? Is it strong enough? How does it react to blood, sweat, oil, dust, water, heat or cold? Here is where synthetics come into their rightful place, as you do not have to worry about these environmental factors. It also takes lot of the challenge and fun out of material selection. 

You have to know your materials, how to select, prepare, cut and store it. You also need to know what to tell the buyer about storage, how to clean, polish or oil it after use. 

One of the main complaints about wood is “It moves” This is something every cabinetmaker knows and compensates for. Unfortunately, the knifemaker attaches the wood to an immovable object, the knife tang, causing all sorts of problems. On some days the tang is exposed, on others, the handle slabs have swollen and the tang is sitting in a shallow channel. The best way to get past this is to select very dense woods such as desert ironwood, Leadwood or Rhodesian teak. The exception is olive wood. While it is very dense, and oily, it is the wood that shows the greatest amount of movement of all the woods I have used in knives. 

Another aspect of using natural materials is brittleness. The harder the material, the more brittle you can expect it to be. 

Select wood to follow the contours of the handle, and avoid short grain.

 

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Design Elements • Design Principles • Material selection • Design Limitations • Design Variations • Design Tools • Art Knives • 3-Blade Folder

© CS Burger 2011 All rights reserved. Website last updated on Monday, 03 October 2011